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Overview

Selecting the largest available compressor or vacuum pump does not always deliver the best performance. For chemical tanker operations, an efficient pneumatic solution must balance airflow and vacuum capacity with actual unloading requirements, vehicle dimensions, power demand and equipment reliability.This case study shows how Gardner Denver Transport Solutions worked with Van der Lee, part of Vervaeke Group, to rethink the pneumatic equipment fitted to its chemical tank trucks. Rather than moving to a higher-capacity RFL100 vacuum pump, the engineering team specified a combination of an SLS54 vacuum pump and hydraulically driven GD150 compressor, creating a package better matched to the transport company's operating requirements.

 

Challenge: Matching Pneumatic Capacity to Tanker Operations

Van der Lee, based in Delft in the Netherlands, transports bulk chemicals across Europe. Its tanker fleet handles products including sulfur dioxide, liquid sulfur, solvents, acids, alkalis and other potentially hazardous petrochemicals.The company had worked with Gardner Denver for more than 30 years and had progressively adopted larger pneumatic packages, including the G130, S420, RFL60 and RFL80.The next apparent step was the RFL100, an air-cooled vacuum pump capable of flow rates of up to 700 m³/hr. However, an assessment of Van der Lee's typical deliveries showed that this capacity would exceed its actual airflow requirements.Oversizing was therefore not necessarily an advantage. According to the case study, operating equipment that is too large for its intended application can be counterproductive and potentially damage the equipment.

Solution: GD150 Compressor and SLS54 Vacuum Pump

}Instead of simply increasing capacity, Gardner Denver's engineers assessed the deliveries Van der Lee carried out most often and developed a package using:
  • SLS54 vacuum pump for suction
  • Hydraulically driven GD150 oil-free compressor
  • Pneumatically movable exhaust
  • Oil cooler and separator integrated into the package
The combination was designed around the fleet's real operating requirements rather than maximum available capacity.Airflow requirements had originally started at 175 m³/hr, before specifications increased to more than three times that level. The new configuration brought compressor capacity to 325 m³/hr, while the SLS54 supplied the vacuum power required to transfer product from the tank trucks.The movable exhaust added flexibility and helped avoid major changes to the vehicle chassis.

COMPRESSOR CAPACITY

325

m³/h

Right-sized solution

GD150 capacity selected to better match operational requirements.

OVERSIZED CAPACITY

700

m³/h

RFL100 maximum flow

Assessment showed this capacity exceeded typical operating requirements.

AIRFLOW REQUIREMENT

175

m³/h

Original specification

Airflow requirements originally started at 175 m³/h before specifications increased.

Customer Quote

"We have worked closely with Gardner Denver for many years and throughout that time the business has continued to deliver excellent solutions no matter the challenge."

Van Der Lee

"Vervaeke Group is very familiar with Gardner Denver’s products and knew we would be able to come up with a solution from the existing range. This avoided the cost and delays that can be associated with a more tailored design. Having the business’s trust also meant our engineers could approach the challenge with an open mind, considering equipment Van der Lee may not have used before. It demonstrates our flexibility and scale, as well as the depth of knowledge found across Ingersoll Rand Transport Solutions"

Frank RuijsdamGDT Sales Manager

Impact and Results

The resulting package illustrates an important principle for tanker loading and unloading systems: right-sizing equipment can be more efficient than maximizing capacity.Running lower-capacity equipment reduced the power required for operation. According to the case study, this in turn lowered fuel use and emissions at each delivery site.A further benefit was vehicle integration. All the required components, including the vacuum pump, compressor, oil cooler, separator and movable exhaust, were installed without modifications to the existing fleet.Using products already available within the Gardner Denver portfolio also avoided the cost and delays that could have accompanied a more customized design.

Key Takeaways

  • Correct equipment sizing matters: the RFL100's capacity of up to 700 m³/hr exceeded the airflow required for typical operations.
  • Combined pneumatic technologies can optimize tanker operations: the SLS54 provides vacuum capability while the GD150 provides compressed air.
  • Lower capacity can improve efficiency: equipment matched to actual requirements needs less power, helping reduce fuel consumption and emissions during deliveries.
  • Existing vehicles can be accommodated: the complete system was fitted without modifying the existing fleet.
  • Standard products can reduce complexity: selecting equipment from an existing portfolio avoided the additional cost and delays associated with a more tailored design.
  • Application engineering is critical: equipment selection considered both Van der Lee's airflow requirements and vehicle dimensions.

Further Proof & Recognition

Gardner Denver Transport & Transport Operators

Download the Chemical Tanker Pneumatic Solution Case Study

Explore the complete case study to see how correctly sized compressor and vacuum pump technology for tank trucks helped Van der Lee create a more efficient pneumatic package.

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Frequently Asked Questions

An efficient pneumatic solution matches compressor and vacuum pump performance to the tanker's actual loading, unloading and product-transfer requirements. In this application, the combination of an SLS54 vacuum pump and hydraulically driven GD150 compressor was selected instead of a higher-capacity RFL100.